Lavender My Pretty Pony
Pretty PonyI am not sure if the lavender Pretty Pony was a prototype, but it was something I've never seen before.
Copper/Bronze Mold & Prototype
Kirk showed us the copper/bronze mold of a Collector's Pose pony. Shared with us a few facts and properties of plastics. He was saying that if you soak a pony in a bucket of acetone, it can grow a few times bigger than the original size. He described pony plastics as plastics with "no memory". You can soak it in boiling water, take it out remold it and it adheres to your manipulation when it cools. Another tidbit was that, the plastics are extremely porous, so if you get a marker smear on it and try to rub it with a solvent like acetone, the colour goes deeper into the plastic and stays permernant there. To get rid of marks, it is better to "scrap" it off.
Another trivia from Kirk was that about 80-90% of the original pony molds have been MELTED AND RECYCLED to make molds for other stuff. Most of what was left from the 80s were actually saved by packrat employees like him. ^^
Bell Jar Pony
In the jar is a pony that looks like a Sweet Talking Pony pose. According to Kirk, the prototype is made of jewellery wax. He said something about creating something using the reduction method that I have no memory about, so if anyone remembers anything at all, please contribute! Kirk was very nice. He was quick to remove the jar cover to let collectors take pictures of the ponies, but I intentionally wanted to take the pony in the bell jar itself as it reminds me of the magical rose locked in the bell jar in the Beauty and the Beast movie from Disney.
Re-released G1 Ponies
The molds for the Rainbow Ponies were gone. Kirk explained that what they did was to do a digital scan of an existing toy onto a special computer and reconstucted a mold from there. He claims that they were virtually a replica of the original, but being a painfully detailed person, I'd digress. I think the new molds have lost quite some details somewhat.
Footstamp
See the little metal piece? Recognise the wordings? I intially thought it was weird that the stamp was a little cylinder.
Pony Bride Pose
When we showed Kirk a Pony Bride, his response was "I don't remember who created her, it wasn't me", although I wasn't sure if the pose was created by him or not. He also noted that he made Gusty's pose, and even though he didn't create the shy Bowtie pose when I showed him a Bowtie, his first response was "Ah Applejack is in that pose too!"
Megan Prototype
Megan's legs fall off when you pick her up and some of us thought she'll look slightly more interesting with her legs wide open! LOL It was a lousy joke.
Sea Ponies Prototype Trivia
Kirk mentioned about seaponies and how he had fun with them. He also mentioned that he still has a seapony prototype in Hasbro that was never produced which has a poseable tail!!!
Prototype Combs for Pretty 
Kirk mentioned having some problems making the combs, but I wasn't really listening, so someone else who was tuning in and remember, please fill in the blanks! The combs were huge, and I've put in my Sweetie Belle as a guage for you to see how long they were. I was told by princessluna that these were later miniaturised into accessories for the Brush & Grow Ponies - kewl isn't it? Even Kirk didn't remember that.
With the sorts of molds they were using, they needed to be able to lift the molds straight up off the object. The problem comes when designers come up with things like raised hearts on the sides of the brush. The sculptor then has to deal with the problem of following the design without creating undercuts on the mold that will make it impossible to lift it straight up. That's why the bottom of the hearts on the brushes almost fade flat into the brush.
An undercut is a place in a mold where it goes under a protrusion on the object that's being made. It's an area that will catch as you try to separate the mold from the object it just made. Depending on the casting method and what sort of object it is, it can even be difficult to get the resin/plastic/whatever into that area. They're tough to work with, so not good in a mass production situation like ponies.
G1 Pose Sketches
Thanks to girlbuffalo1 for sharing what the purpose of the G1 line art is for. Jessica (the marketing lady) has reworked that line art to give to vendors who want to produce things like t-shirts with G1's on them and other licensed stuff. I think it's really great art and will look quite nice--now if some companies can get on board and start producing stuff with it on it!
